ExFRACTOR

Uniform flux extraction is a core problem of all edge-coupled backlight systems. In order to produce a uniform luminance Extractor density and/or shape should generally have a complex 2-D Distributions. Less known is a fact that there is a infinite number of solutions for any particular system. Indeed with a very low extractor density one can produce an even luminance already with a uniform density. However a resulting luminance would be low, as there are elevated flux losses caused by longer travel passes of photons inside a lightguide and reflection on side reflectors.
 
Our patented have a unique energy conservation property: light is extracted at a shortest possible distance from light sources. In this way a maximal luminance is ensured.
Our unique KEREN ™ CAD/CAM Software Package for non-imaging optics enables a fully automatical design of optimal ExFRACTOR™ features in a series of gracefully converging iterations for any extractor shape: dot, spherical & CPC lenses, prismatic & cylindrical grooves etc. The resulting pattern is then antialiased (randomized) and postprocessed for immediate production of stamper for mold cavities, chemical & laser etching, EB lithography etc.

LUMINANCE DISSTRIBUTION AT INITIAL AND FINAL ITERATIONS
NONUNIFORMITY IS IMPROVED FROM 5:1 TO BETTER THAN 1.1:1

Fully Assembled 2.2” BLU with discontinuous V-Groove  extractors

LGP with non-uniformly distributed simple spherical extractors. Actual extractor size: 20-50 um 

Example of Extractor distribution for ultra-thin microdisplay backlight. 
Notice a unique irregular pattern, which is very different from usual
monotonically changing distributions.

Face-coupled Backlight. Complex 2-D flux Extractor Distributions (right)
Producing Uniform Luminance (left)

 Stamper with complex 50um spherical and V-Groove lenses

Magnified fragment of 50um V-Groove pattern

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Information

Prototypes, POCs and small batches of high performance products are manufactured in-house. High volume production is carried out by ISO 9001:2000 certified high-tech manufacturing partners of Visus Photonics in Korea and USA.

Visus has strategic manufacturing agreements with a number of leading US and Korean manufacturing partners with an expertise in mass production of micro and nano-optical systems and exclusive optical materials.